Volvo has shown a crash-tested C30 Electric at the Detroit Auto Show, the first public demonstration of an EV in such a situation. The crash was a so-called offset collision in which 40 percent of the front hit a barrier at 64 km/h.
The structure of an electric car differs considerably from that of a conventional car - and the new components pose a number of new safety challenges.
In the Volvo C30 Electric the batteries are fitted in the traditional fuel tank position and in the tunnel area. The batteries are robustly encapsulated. Beams and other parts of the car's structure around the battery pack are reinforced. All the cables are shielded for maximum protection.
The crash sensor in the car also controls the fuses - and power is cut in 50 milliseconds in a collision by the same signal that deploys the airbags.
The system has several fuses that cut directly if an earth fault is detected, such as a damaged cable coming into contact with the body frame.
In a conventional car, the combustion engine helps distribute the incoming collision forces. In the C30 Electric this task is performed by a reinforced frontal structure that also helps absorb the increased collision energy created as a result of the car's added weight.